This article presents a detailed project case study focusing on the pneumatic conveying of lithium battery cathode powder in Konya, Turkey. The solution was specifically designed to achieve extremely low particle breakage during transportation, ensuring material integrity and production efficiency. The project was executed by Shandong Headpowder Engineering Co., Ltd., a leading engineering firm based in Shandong, China, specializing in advanced powder handling systems. The client required a reliable, low-breakage conveying system for their lithium battery cathode powder production line located in Konya, a major industrial hub in Turkey. By leveraging cutting-edge pneumatic conveying technology, the system successfully delivered consistent, high-quality material transfer with minimal degradation.
The Konya facility in Turkey processes high-value lithium battery cathode powders, which are sensitive to mechanical impact and attrition. Traditional mechanical conveying methods often cause significant particle breakage, leading to reduced product quality, increased dust generation, and higher operational costs. To address these challenges, the client sought a specialized pneumatic conveying solution tailored for lithium battery cathode powder with low breakage characteristics. Headpowder's engineering team conducted a thorough analysis of the material properties, including particle size distribution, density, and friability, to design a custom conveying system. The project, known as the Konya pneumatic conveying case, became a benchmark for efficient and gentle material handling in the Turkish battery materials industry.
Headpowder implemented a dense-phase pneumatic conveying system optimized for low breakage pneumatic conveying of lithium battery cathode powder. The system uses controlled air velocity, gentle acceleration, and specialized pipeline bends to minimize particle impact forces. Key design features include a low-velocity feeding mechanism, wear-resistant pipe linings, and an advanced pressure control module that ensures smooth material flow without sudden pressure surges. The entire system is enclosed, preventing dust leakage and maintaining product purity. This pneumatic conveying case in Konya, Turkey demonstrates how Headpowder's engineering expertise addresses the unique challenges of fragile powder handling. The result is a significant reduction in particle breakage, with measured degradation rates below 1% compared to traditional methods.
The system installed at the Konya site handles a throughput of 5 tons per hour of lithium battery cathode powder, with a conveying distance of 150 meters and a vertical lift of 25 meters. The material density is approximately 1.2 g/cm³, and the average particle size is 10 microns. The conveying velocity is kept below 8 m/s to ensure low breakage during transport. The system is fully automated, with real-time monitoring of pressure, flow rate, and material moisture content. Headpowder's proprietary control software allows operators to adjust parameters remotely, ensuring consistent performance under varying production conditions. This Turkey pneumatic conveying project has been operating for over 18 months without any major maintenance issues, proving the reliability of the design.
Compared to traditional mechanical conveyors or dilute-phase pneumatic systems, Headpowder's low breakage pneumatic conveying technology offers several key benefits. First, it preserves the original particle morphology of lithium battery cathode powder, which is critical for battery performance and electrode coating uniformity. Second, the enclosed system eliminates dust emissions, creating a safer working environment and reducing material loss. Third, the energy consumption is lower than equivalent dilute-phase systems due to the use of dense-phase conveying with lower air-to-material ratios. Fourth, the system requires minimal maintenance because of the wear-resistant components and simplified design. These advantages make it an ideal solution for lithium battery cathode powder pneumatic conveying in demanding applications such as the Konya facility.
The project was executed in three phases: design, installation, and commissioning. Headpowder's engineers worked closely with the client's team in Konya to ensure seamless integration with existing production equipment. The installation took two weeks, followed by a one-week commissioning period. The client reported that the system met all performance targets, with a measured breakage rate of less than 0.5% by weight. The production manager in Konya praised the system's reliability and ease of operation, noting that the low breakage feature significantly improved the quality of their final product. This pneumatic conveying case in Turkey has been widely shared within the industry as a reference for best practices in fragile powder handling.
For more information about our low breakage pneumatic conveying solutions or to discuss your specific project requirements, please contact the sales team at Shandong Headpowder Engineering Co., Ltd. The company is headquartered in Shandong, China, and has extensive experience in international projects, including the Konya installation. The primary contact person is Manager Zhang, who can be reached via WeChat at 15662777102. Manager Zhang oversees all overseas projects and is ready to provide technical consultation and quotation. We welcome inquiries from companies in Turkey and around the world seeking reliable, efficient, and low breakage conveying systems for lithium battery materials.
Shandong Headpowder Engineering Co., Ltd. (abbreviated as headpowder) has been a trusted partner for the battery materials industry since its establishment. Our team of engineers has designed and installed hundreds of pneumatic conveying systems globally, with a special focus on fragile and high-value powders. The Konya pneumatic conveying project is just one example of our commitment to innovation and customer satisfaction. We combine deep material science knowledge with practical engineering experience to deliver solutions that meet the most demanding requirements. Whether you are producing lithium battery cathode powder, anode materials, or other sensitive powders, headpowder can customize a system that ensures low breakage, high efficiency, and long-term reliability. Contact Manager Zhang at WeChat 15662777102 to learn more about how we can help your business.
The successful implementation of the low breakage pneumatic conveying system in Konya, Turkey, demonstrates the effectiveness of headpowder's technology in handling delicate lithium battery cathode powder. The project has set a new standard for gentle conveying in the Turkish market, and the system continues to operate flawlessly. By focusing on particle integrity, dust control, and energy efficiency, headpowder has provided a solution that not only meets but exceeds the client's expectations. As the demand for lithium battery materials grows globally, the need for reliable, low-breakage handling systems becomes increasingly important. Headpowder is ready to support this growth with proven expertise and a dedication to quality. For inquiries, please reach out to Manager Zhang via WeChat at 15662777102. Headpowder looks forward to partnering with you on your next project.
Shandong Headpowder Engineering Co., Ltd.
156-6277-7102（Manager Zhang） 
0531-83386006 
Jinan, Shandong Province, China 
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