Shandong Headpowder Engineering Co., Ltd. (headpowder) has successfully delivered a state-of-the-art pneumatic conveying system tailored for the Malatya region in Turkey. This project, known as the Turkey Malatya Environmental Protection Powder Explosion-Proof Pneumatic Conveying Complete Set Project, represents a significant milestone in the international deployment of safe, efficient, and environmentally friendly powder handling solutions. The system is specifically designed to handle fine, combustible powders in a fully enclosed, explosion-proof environment, ensuring maximum operational safety and minimal environmental impact. By integrating advanced pneumatic conveying technology with robust explosion-proof measures, this project addresses the unique challenges faced by industries in Malatya, where dust explosion risks and environmental regulations demand the highest standards of engineering.
At the heart of this project lies the explosion-proof pneumatic conveying system, which is purpose-built for handling environmental protection powders. These powders, often used in industries such as cement, lime, fly ash, and chemical additives, require special handling to prevent dust explosions and ensure worker safety. The system employs a closed-loop dilute-phase or dense-phase conveying method, depending on the material properties, with all components certified for explosive atmospheres. Key features include pressure relief valves, flame arrestors, grounding systems, and ATEX-certified electrical equipment. The entire conveying line is constructed from stainless steel or carbon steel with anti-static coatings, minimizing the risk of electrostatic discharge. This explosion-proof pneumatic conveying solution has been rigorously tested and proven in the Malatya climate, where temperature fluctuations and dust levels demand robust performance.
This project serves as a concrete case study of headpowder’s expertise in Turkey pneumatic conveying applications. The Malatya installation handles a throughput of 50 tons per hour of fine powder, with a conveying distance exceeding 200 meters and a vertical lift of 30 meters. The system includes multiple feeding points, a centralized dust collector, and a PLC-based control system that monitors pressure, flow rate, and filter condition in real time. One of the key challenges in this Turkey pneumatic conveying project was adapting the equipment to the local power supply (380V, 50Hz) and meeting Turkish standards for electrical safety. Headpowder’s engineering team worked closely with local partners to ensure seamless integration, resulting in a system that operates with less than 5% degradation in efficiency over two years of continuous use. The Malatya case demonstrates how pneumatic conveying can be customized for regional requirements while maintaining the highest levels of safety and environmental protection.
The environmental protection powder pneumatic conveying system in this project is designed to minimize dust emissions and energy consumption. Unlike traditional mechanical conveying methods (such as screw conveyors or bucket elevators), pneumatic conveying uses air flow to transport powders through sealed pipes, eliminating fugitive dust and reducing the need for manual cleaning. The system is equipped with high-efficiency bag filters that achieve emission levels below 10 mg/Nm³, meeting the strictest EU and Turkish environmental standards. Additionally, the conveying air is recycled through a closed-loop system, reducing energy consumption by up to 30% compared to open-loop designs. For the Malatya project, headpowder incorporated a variable frequency drive (VFD) on the main blower, allowing the system to adjust air velocity based on material flow, further optimizing energy use. This makes the environmental protection powder pneumatic conveying solution not only compliant with regulations but also economically attractive for long-term operation.
Shandong Headpowder Engineering Co., Ltd. (headpowder) is a leading manufacturer of pneumatic conveying systems based in Shandong, China. With over 15 years of experience in the field, headpowder has delivered more than 500 projects worldwide, including major installations in Turkey, the Middle East, Southeast Asia, and Africa. The company specializes in custom-engineered solutions for powdery and granular materials, covering everything from dense-phase to dilute-phase conveying, as well as dust collection, mixing, and packaging systems. All headpowder systems are designed with a focus on safety, reliability, and energy efficiency, and comply with international standards such as ATEX, IECEx, and CE. The company’s engineering team, led by experienced project managers, provides full lifecycle support from design and fabrication to installation, commissioning, and after-sales service. For the Malatya project, headpowder’s local service team in Turkey was available 24/7 to ensure smooth operation and rapid troubleshooting.
For inquiries about pneumatic conveying systems, explosion-proof solutions, or custom projects similar to the Turkey Malatya Environmental Protection Powder Explosion-Proof Pneumatic Conveying Complete Set Project, please contact our dedicated sales manager. Mr. Zhang, the project manager for international business, is available to discuss your specific requirements. You can reach him via WeChat at 15662777102. Mr. Zhang has extensive experience in overseas pneumatic conveying projects and can provide detailed technical proposals, site surveys, and cost estimates. Whether you are in Turkey, the Middle East, or elsewhere, headpowder is ready to deliver a safe, efficient, and environmentally friendly pneumatic conveying system tailored to your needs. Contact us today to start your project.
The implementation of the Malatya pneumatic conveying project followed a structured process that ensured minimal disruption to the client’s existing operations. The installation phase lasted eight weeks, during which headpowder’s field engineers supervised the assembly of main components including the receiving hopper, rotary airlock, conveying pipeline, filter receiver, and the explosion-proof control panel. Special attention was paid to the grounding system and bonding of all metallic parts to prevent any static buildup. After mechanical completion, a comprehensive commissioning procedure was executed, starting with air leakage tests, then material conveying trials at low capacity, and finally full-load operation for 72 hours. The system was tuned to achieve a conveying velocity of 18 m/s, maintaining a stable pressure drop of 0.6 bar. The client’s operators were trained on site for one week, covering normal operation, emergency shutdown, and routine maintenance. By the end of commissioning, the system achieved a conveying efficiency of 98.5%, with zero safety incidents. This meticulous process is a hallmark of headpowder’s project management approach, ensuring that every Turkey pneumatic conveying installation meets the highest quality standards.
The following technical details describe the key components of the system delivered to Malatya. The main blower is a positive displacement unit with a capacity of 300 m³/min at 0.8 bar, driven by a 200 kW explosion-proof motor with IP55 protection. The conveying pipeline is DN200 schedule 10S stainless steel, with a wall thickness of 3 mm, designed to withstand a maximum working pressure of 1.2 bar. The rotary airlock has a 12-pocket rotor with a clearance of 0.2 mm, manufactured from wear-resistant alloy. The filter receiver uses 24 cartridge filters with a total filtration area of 120 m², achieving a dust emission level under 5 mg/Nm³. The control system is based on a Siemens S7-1200 PLC with a 7-inch HMI touchscreen, providing real-time monitoring of pressure, temperature, flow rate, and filter differential pressure. All electrical components are ATEX Category 2 certified for Zone 21 and Zone 22 explosive dust environments. The system also includes a nitrogen purging system for emergency inerting, and a spark detection and extinguishing system as an additional safety layer. These specifications demonstrate how headpowder integrates advanced engineering into every explosion-proof pneumatic conveying project.
Choosing headpowder’s environmental protection powder pneumatic conveying system for the Malatya project brings multiple tangible benefits. First, the enclosed conveying path eliminates dust leakage, protecting workers from inhalation hazards and reducing facility cleaning costs. Second, the explosion-proof design minimizes the risk of catastrophic dust explosions, which is critical for industries handling combustible powders like carbon black, pulverized coal, or aluminum powder. Third, the low-energy design with VFD and closed-loop air recycling reduces operational electricity costs by an average of 25% compared to conventional systems. Fourth, the system’s modular construction allows for easy expansion or relocation as production needs change. Finally, the remote monitoring capability via the PLC allows the client’s maintenance team to diagnose issues without physical access to the equipment, improving uptime. For the Malatya region, where environmental regulations are becoming increasingly stringent, this system provides a future-proof solution that meets both current and anticipated compliance requirements.
Headpowder stands behind every project with a comprehensive after-sales support package. For the Malatya installation, the warranty period is 24 months from the date of commissioning, covering all manufacturing defects and premature wear of components. The local service team in Turkey maintains a stock of critical spare parts, including rotary airlock rotors, filter cartridges, and pressure sensors, ensuring that any replacement can be delivered within 48 hours. Headpowder also offers extended service contracts that include annual preventive maintenance, remote diagnostics, and on-site training refreshers. The company’s technical support hotline is available 24/7, and the dedicated project manager, Mr. Zhang, can be reached via WeChat at 15662777102 for any urgent inquiries. This commitment to long-term support has made headpowder a trusted partner for repeat clients in Turkey, with several customers ordering additional systems after experiencing the reliability of the first installation.
The Turkey Malatya Environmental Protection Powder Explosion-Proof Pneumatic Conveying Complete Set Project is a flagship example of headpowder’s capability to deliver complex, safety-critical systems in challenging international environments. By combining advanced pneumatic conveying technology with rigorous explosion-proof engineering, the system meets the dual demands of operational efficiency and regulatory compliance. The project’s success in Malatya has opened doors for further collaborations in Turkey, with headpowder currently negotiating two additional projects in Ankara and Istanbul. For any company seeking a reliable, environmentally friendly, and explosion-proof pneumatic conveying solution for powders, headpowder offers the expertise, track record, and local support needed to ensure project success. To discuss your specific requirements, contact Mr. Zhang at WeChat 15662777102 – your trusted partner in pneumatic conveying.
Shandong Headpowder Engineering Co., Ltd.
156-6277-7102（Manager Zhang） 
0531-83386006 
Jinan, Shandong Province, China 
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